Page 31 - Vol.14
P. 31

Tech
             Notes
             技術專文





             Figure 16. White powder like rust on the robot                                                                          Figure 17. SEM images of nanoparticles













                                                                                                                                                                           25.3 nm







            Minienvironment enclosure is     The wafer substrate was finally   these nanoparticles are defects in
                                                                                                                                            Acc.V  Spot  Magn  WD              1 μm
            used to offer class 1 production   sent to take AFM measuring the   spherical shape. For which is likely                        10.0 kV  3.0   80000x   4.5
            environment. HEPA filtration     particles on the surface. The result   to be referred to as the chemical
            module provides particle free    of the AFM survey found that the   reaction product, rather than the
            vertical laminar airflow. But particle   particles were disk like in shape.   debris of irregular appearance.             Figure 18. AFM images of nanoparticles

            pollution is still a problem occurring   The heights were less than 2nm   Furthermore, nanoparticles should
            in the isolated booth. For many   and the diameters were ranging   be highly suspected of the acid-base                        Z [μm]
            reasons one could believe that the   from 20nm to 80nm. The AFM   neutralization product, that’s why                             1.5                                                      References
            particle is formed from the inside   image is shown in Figure 18. The ion   the reduction of humidity in the                                                                              [1]  Michael Lercel,Solving the
            of minienvironment enclosure. To   chromatography sampling exhibited   cleanroom ambient will result in the                                                                                  nanodefectivity problem,
            address this problem, a combination   high chloride ion and ammonium ion   yield enhancement. The existence                      1.0                                                         SEMATECH,November 2012
            of particle active sampling of aerosol   concentration in the samples taken.   of water film on the surface will                                                                          [2]  Larry W. Shive, Richard Blank and
                                                                                                                                                                                                         Karen Lamb,Investigating the Formation
            condensation particle counter and   The AMC concentration inside the   contribute to the formation of                                                                                        of Time-Dependent Haze onStored
                                                                                                                                             0.5                                                         Wafers,Micro Magazine,2001
            passive sampling of wafer substrate   mini-environment was an incredible   positive and negative ions. Ions are                                                                           [3] M .   Odelius, M. Bernasconi, M.
            was performed. Ion chromatography   amount higher than the cleanroom   highly reactive causing corrosion                                                                                     Parrinello,Two Dimensional Ice
            sampling was utilized to measure   environment.                  and oxidation reactions. The idea                                                       Width 47.1nm                        Adsorbed on Mica Surface,Physical
                                                                                                                                             0.0                     Height 1.82nm                       Review Letters,78,2855,1997.
            AMC concentration in the booth.                                  behind the survey of nanoparticle                                                                                        [4]  Lei Xu, Anna Lio, Jun Hu, D. Frank
                                                                             defects offers a brand new way                                 Y [μm]                                                       Ogletree, and MiquelSalmeron,Wetting
            Wh ite p owd e r l i ke r ust wa s                               to recognize a novel cleanroom                                                                                              and Capillary Phenomena of Water on
                                                                                                                                             -0.5                                                        Mica,The Journal of Physical Chemistry
            observed at the surface of robot and   Result and                design for the next generation of                                                                                           B, 1998, 102, 540-548
            hatch, which is shown in Figure 16.                              semiconductor fabrication.                                                                                               [5]  Peigen Cao, KeXu,Joseph O. Varghese,
                                             discussion                                                                                      -1.0                Width 35.3nm                            and James R. Heath,The Microscopic
                                                                                                                                                                                                         Structure of Adsorbed Water on
            Active sampling of the aerosol                                                                                                                       Height 1.48nm                           HydrophobicSurfaces under Ambient
            condensation particle counter                                                                                                                                                                Conditions,Nano Letters,2011
                                                                                                                                                                                                      [6] U .   B altenspergera. Real-time
            accumulated the counts of particles   This article summarizes recent                                                             -1.5                                                        characterization of ultrafine and
            which were larger than 10nm, the   efforts to explore the benefits of                                                              -1.5    -1.0   -0.5    0      0.5     1.0    1.5          accumulation mode particles in ambient
                                                                                                                                                                     X [μm]                              combustion aerosols.Journal of aerosol
            measuring log showed extremely   low humidity in FOUP purging                                                                                                                                science 33 (2002) 1139–1154.
            low particle concentration in the   systems. Former studies revealed                                                                                                                      [7]  Shou-Nan Li1, Hui-Ya Shih, Shaw-Yi
            minienvironment enclosure. Passive   the impact of the existing humidity                                                                                                                     Yen, Jean Yang, Case Study of Micro-
            sampling of the wafer substrate   in the semiconductor manufacturing                                                                                                                         Contamination Control,Aerosol and
                                                                                                                                                                                                         Air Quality Research, Vol. 7, No. 3, pp.
            were sent to take scanning electron   factory and described the effi ciency                                                                                                                   432-442, 2007.
            microscopy (SEM) images, resulted   i mprove me nt i n suppre ssi n g                                                                                                                     [8]  YitingKuo, Howard Tsao, TuungLuoh,
                                                                                                                                                                                                         Ling-WuYang, Tahone Yang, Kuang-
            blurred image of particle clusters,   the defect for mation. Severa l                                                                                                                        Chao Chen, andChih-Yuan Lu, "FOUP
            the SEM image is shown in Figure   measurements were performed                                                                                                                               Environment Control andCondense
                                                                                                                                                                                                         Reduction", e-Manufacturing &
            17. The nanoparticles were found on   involving Ion chromatography,                                                                                                                          DesignCollaboration Symposium 2012.
            the wafer substrate forming vague   aerosol particle counter, SEM and                                                                                                                     [9]  Tzu-Sou Chuang, Luh-Maan Chang,
                                                                                                                                                                                                         To Mitigate Airborne Molecular
            images due to the shallow depth   AFM. The results show that the
                                                                                                                                                                                                         Contamination through Ultra-pure Air
            of field. For the resolution limit of   particle defects are formed from the                                                                                                                 System, Building and Environment, Vol.
            Z axis is about 10nm in scanning   inside of mini environment rather                                                                                                                         59, January 2013, pp.153-163.
            electron microscopy apparatus.   than the outside air. ITRS assumed


             28                                                                                                                                                                                                 NEW FAB JOURNAL         JUNE 2014  29
   26   27   28   29   30   31   32   33   34   35   36