Page 59 - Vol.43
P. 59

TSMC / FACILITY PUBLISHED
                VOL.43
                                                         廠務季刊


                                                          URL.http://nfjournal/



                The Planning, Design, and Strategies for Tai-Chung Zero Waste Manufacturing
                Center





                                                                                           │Stephen Chang│Taichung Facility│


                Abstract

                    To overcome the challenges of climate changes, limited resources, and population growth, TSMC has committed
                collectively to develop circular economy to reuse resources endlessly and to move away from linear model by building Zero
                Waste Manufacturing(ZWM) center in Taichung as the first step. Tai-Chung Zero Waste Manufacturing(TCZWM) Center will
                have six ZWM plants with the central utility plant(CUP). The six ZWM plants are Sulfuric Acid Regeneration Plant(SARP), IPA
                Regeneration Plant(IRP), Ammonia Regeneration Plant(ARP), Silica Recycling Plant(SRP), Fluoride Recycling Plant(FRP), and
                Solvent Thermal Recovery Plant(STRP). The TCZWM center is projected to be built by early 2023 and starts the full operations
                by the end of year 2023 to eliminate plant waste about 140,000 tons/yr and to generate about 45,000 tons/yr of high-value
                product.

                Keywords / Climate changes, Circular economy, Zero waste manufacturing, IPA, Ammonia, Silica oxide, Calcium fluoride,
                Solvent, Sulfuric acid



                1.  Introduction

                    TSMC inaugural Zero Waste Manufacturing(ZWM) is an   regeneration technologies, turning wastes into usable
                important step towards our vision of the Zero Waste Business.   resources. From 2020 to 2030, it will strengthen the circular
                It demonstrates our belief that the corporation must work   economy by investing three zero waste manufacturing centers
                with the society to build a sustainable business. To overcome   to achieve the ultimate goal of zero waste output.
                the challenges of climate changes, limited resources, and   Nowadays approximately 77% of waste produced
                population growth, we must collectively build circular economy   from TSMC's wafer manufacturing activities are outsourced
                to reuse resources endlessly and move away from linear "take-  to vendors for post-treatment.
                make-dispose" model.  To do this, we have set ourselves an   Due to TSMC's capacity increase in advanced technologies,
                ambitious target-we will reduce the amount of waste that we   the quantity of waste outsourced for treatment will increase
                outsourced for treatment by 90% by 2030 via implementing   significantly. It is forecasted that the quantity of such waste will
                three zero waste manufacturing centers.            increase to 1,800,000 metric tons in 2030, which is more than
                    TSMC has actively managed factory wastes and   three times that of 2020's and represents 9% of Taiwan's total
                developed associated zero waste technologies since the   waste produced.
                beginning of 2010, with a view to achieving sustainable   In light of the forecasted increase, two potential issues
                use of resources and implementing the circular economy   may arise : (1) our waste treatment vendors may not be able to
                concept. From 2010 to 2020, TSMC followed the company's   expand their capacity to accommodate TSMC's requirement
                circular economy roadmap and completed several resource   due to resource(e.g. land) limitations, restrictions imposed by


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