Page 62 - Vol.43
P. 62

Tech
                                                                                                    Notes
                                                                                                    技術專文


           material supply at least by 30% by cycling the regenerated raw   3.2  Project Scope
           material back to TSMC.
                                                                 In order to echo the promotion of the circular economy,
              Secondly a Zero Waste Manufacturing campus will be built
                                                             the first zero-waste manufacturing center will be set up
           that conforms to TSMC's integrity and corporate value image.
                                                             by TSMC and its suppliers in Environmental Facilities Land
              Lastly the ZWM plants shall meet the highest standards in
                                                             Reservation (EFLR) 2-I and 2-II (Huan-Er or 環二) inside
           safety & environmental aspects, and maximize waste reduction
                                                             CTSP(Central Taiwan Science Park). The project includes
           and energy saving design, and further promote it as a global
                                                             six(6) zero waste manufacturing(ZWM) plants and one
           zero-waste demonstration base. Safety shall be complied
                                                             Central Utility Plant(CUP). The six ZWM plants are Sulfuric
           with Taiwan and international construction, fire protection and
                                                             Acid Regeneration Plant(SARP), IPA Regeneration Plant(IRP),
           transportation regulations such as IBC, IFC, NFPA, GHS and
                                                             Ammonia Regeneration Plant(ARP), Solvent Thermal
           etc.. Air pollution emission and water pollution discharge shall
                                                             Recovery Plant(STRP), Fluoride Recycling Plant(FRP), and Silica
           achieve zero environmental impact, and zero waste landfilled.
                                                             Recycling Plant(SRP). The SARP, IRP, and ARP(together with
           The target is to regenerate waste resources, about 12,000
                                                             TSMC in-house Ammonium Sulfate Unit) are truly circular
           tons per month ; this will reduce the total waste in F15 Fabs by
                                                             economy examples-turning plant waste into valuable raw
           60%. The overall carbon emissions can be reduced by at least
                                                             material. The six ZWM plants can eliminate plant waste about
           40% due to the innovated energy-saving design and reduced
                                                             140,000 tons/yr and generate about 45,000 tons/yr of high-
           demands in waste material shipping.
                                                             value product. The more details are described in the Table 1.
              In addition, there are several technical objectives for
           TCZWM project. They are :                         3.3  Project Milestones
           ①  The state of art of ZWM plants : All electronic grade   The whole project will last about 3 years from year 2021
             material such as NH 3 , IPA, and H 2 SO 4  meet the highest   to year 2023 to build TCZWM center as shown in Figure 1.
             TMSC standards ; impurities are controlled at ppt level or   Below are a few highlights for the project milestones :
             below.
                                                             ①  CUP construction will take about one year including
           ②  The (industrial grade) Fluoride and Silica Recycling Plants
                                                                equipment installation starting from July 15 2021. The
             adapt the best design of TSMC dust and pollution control
                                                                utilities will be ready by August 15 2022.
             facilities.
                                                             ②  STRP  scope  is  turn-key  EPC  package.  The  EPC
           ③  The Solvent Thermal Recovery Plant(STRP) provides
                                                                contract is pre-awarded on June 16 2021. Thus the
             highest industrial quality of steam supplied to ZWM
                                                                EPC contractor started to apply construction permit
             plants.
                                                                on behalf of TSMC. The construction is targeted to
           ④  The state-of-the-art central utilities facilities also meet the
                                                                start on September 28 2021. The commissioning will
             highest standards in the below categories :
                                                                take about 2 months starting from Jan 15 2013. The
             •  Environmental-TSMC  level  air  pollution/water   full operation is debuted on March 15 2013.
               pollution treatment and noise control meet the   ③  Since five ZWM plants adapt BOO(business own
               third-class control zone(<65dB) specifications.  operate) model thus the contract has been pre-
             •  Quality-TSMC-level utilities supply : stable supply   awarded to the selected suppliers for ARP, FRP, IRP,
               pressure, and high-purity quality that meet TSMC   and SRP on June 16 2021. The award selection of
               requirements.                                    SARP has been delayed since some of commercial
             •  Energy Saving-IE4 or higher motor type, natural   terms are still discussing.
               lighting, LED lighting, magnetic levitation ice water   ④  The land rental contract of Huan-Er has been signed
               host, optimized solar panel settings.            with TSMC on June 21 2021. However each supplier is
             •  Green building-EEWH green building mark above   obligate to apply its own admission permit with CTSP
               the silver level.                                so the supplier can rent the land and apply for its
             •  Automation  and  intelligence-application  in   own construction permits later. The target completion
               warehousing, inspection, lighting, traffic control.  of the land rental contract for ARP, FRP, IRP, and SRP


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