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圖10、CVD Olympia SiN ALD Dry Pump背壓表現


                                             表6、CVD Olympia SiN ALD LSC Energy & Cost Saving

                            Power(kW)                                   CDA/N2(LPM)
                            Before     After      Saving     Saving Ratio  Before  After     Saving     Saving Ratio
                 LSC-A      11.80      0.82       10.98      93.05%     60        0          60         100.00%
                 LSC-B      13.29      7.62       5.67       42.63%
                 Hot N2     2.31       0          2.31       100.00%    300       0          300        100.00%
                 Heating Jacket  4.92  0          4.92       100.00%
                                Power Consumption(kWh/Yr)   CO 2  Emission(Ton/Yr)      Cost(NTD/Yr)
                                Before    After    Saving   Before   After    Saving   Before   After    Saving
                 LSC-A          107,637   7,185    100,452   57      4        54       $231,743  $15,470  $216,273
                 LSC-B          116,420   66,790   49,630   62       36       26       $250,652  $143,799  $106,853
                 Hot N2 & Heating Jacket  63,353  0  63,353   61     0        61       $339,805  $0      $339,805
                                                   213,434                    141                        $662,931

                    其次,在Local Scrubber的配置數量上,          5.  未來展望與結論
                亦從4台電熱水洗式Local Scrubber減為3.5
                                                       5.1  iSystem導入對Local Scrubber的影響
                台(LSC-A的備機可與另一台Olympia機台的
                LSC-A備機共用),且新裝機可不需配置加熱                     於本文所述藉由確認製程機台使用的製程氣體及其用量,以進一步確認
                帶及Hot N 2 裝置,在建置成本上及運轉管理               Local Scrubber所需處理的製程尾氣及處理方式,不但可達成尾氣有效處理
                成本上皆可降低。此外,因Local Scrubber的            及節能之綜效,亦可提升Local Scrubber的穩定運轉,並同時達成降低運轉
                腔體溫度分別由800℃降至室溫及650℃,對                 成本以及降低Local Scrubber副產物對空汙影響的多重效益。此一驗證手法
                於Heater的負載及損耗亦可大為降低,此亦                 及程序除了應用在本文所述之CVD AMAT Olympia SiN ALD製程,亦應用在
                可減少Heater故障處理及零件更換的成本。                 其它多個製程的Local Scrubber獲致成效。(表7)


                                                  表7、F15B Local Scrubber Energy Saving

                 Process  Process Name  Tool   Gas Use  Tool   LSC Gas Handling Method  LSC   Energy Saving
                                  Brand       Q'ty  Before  After        Q'ty  Power   N 2    Natural Gas  O 2    Cost   CO 2 e
                                                                                                  3
                                                                                           3
                                                                                     3
                                                                             (kWh/Yr)  (m /Yr)  (m /Yr)  (m /Yr)  (NTD/Yr)  (Ton/Yr)
                 CVD  AMAT Olympia SiN ALD  AMAT  NH 3 ,DCS,N 2 ,Ar  9  Thermal-Wet  Thermal-Wet   18  1,920,906   1,419,120   na  na  $5,966,379   1,269
                                                         (Temp Reduction)/Wet Only
                 CVD  AMAT LK UV Curing  AMAT  O 3 ,Ar,He  34  Thermal-Wet  Thermal-Wet(Temp Reduction)  34  2,181,512   1,179,108   na  na  $6,365,042   1,163
                 ETC  TEL Certas OX Etching  TEL  HF,NH 3 ,Ar,N 2  30  Thermal-Wet  Wet Only  58  2,687,076   na  na  na  $5,785,274   1,432
                 ETC  Lam Gamma PR Ashing  LAM  4%H 2 N 2 ,O 2 ,N 2  75  Plasma-Wet  Wet Only  76  6,054,123   1,597,824   na  na  $15,095,720   3,505
                 PVD  Curing/Baking  HKE  H 2 ,N 2  76  Thermal-Wet  Needless  76  6,325,099   na  na  na  $13,617,938   3,371
                 DIF  AMAT RTP DPO  AMAT  O 2 ,Ar,He  4  Thermal-Wet  Needless  8  200,905   na  na  na  $432,549   107
                 DIF  Extra Baking  TEL  N 2  5   Thermal-Wet  Needless  7   483,097   236,520   na  na  $1,345,219   299
                 DIF  Extra Baking  HKE  N 2  4   Thermal-Wet  Needless  5   185,062   na  na   na    $398,438   99
                 ETC  AMAT Ar Treatment  AMAT  Ar  5  Burn-Wet  Needless  3  na    na    63,072   126,144   $1,970,369   241
                                              242                        285  20,037,780  4,432,572  63,072  126,144  $50,976,928  11,485

                                                                                             FACILITY JOURNAL        09  2022  27
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